Dairy Automation Pvt Ltd's (formerly edoodh solutions pvt ltd) Fully
Computerized CIP and Plant wide automation system has enabled us to closely
monitor and control our critical
‘GOKUL’ one of the
biggest brand of quality Milk and Milk products in India is having their Milk processing and packaging
unit Vashi (Navi Mumbai) to cater Mumbai region. Handling capacity of this
plant is appox 5.5 lac litres/day.
Dairy Automation Pvt. Ltd. (Formerly edoodh solutions pvt. ltd.) has
provided ‘Fully computerized CIP System’ having 04 Tanks and 03 running circuits.
Along with this entire plant has been upgraded to semi automation; which
includes milk reception, chillers and storage tank automation using a plant-wide
network of PLCs and PCs over GIGABIT Ethernet. This plant intelligence
system provides traceability and visibility into actionable plant data and CIP
parameters.
The complete project of ‘Fully computerized CIP system’ and ‘semi-automation’ is done on turnkey basis by M/S Dairy Automation Pvt. Ltd., which is an Indian company having technical base in Houston,TX (USA), with mutual support of technical and engineering staff of Amul Satellite Dairy.
Dairy Automation has implemented unique CIP system which takes care of their plant specific hygiene it includes CIP of packing machine through injection tubes in re-circulation and recovery of cleaning agents back to CIP unit. This system also takes care of CIP needs for reception line, chillers and road tanker etc. All operations related to CIP and other processes are controlled and closely monitored by operator sitting in air-conditioned centralized control room.
Fully Computerized CIP
(Cleaning in Place)
Complete CIP system
includes tanks, valves, PHE’s, pipelines, dosing system, packing machine CIP
through injection tube and road tanker CIP has been provided by Dairy Automation Pvt. Ltd. on turn-key basis.
This State-of-the-art CIP
system is having 04 Nos. of tanks and 03 circuits which mean simultaneously CIP
of 03 destinations can be done at a time. All operations of this CIP system can
be done through computer screen like configuration of CIP recipe kitchen, start
and stop operations, auto-dosing, chemical recovery settings, CIP supply flow
control, operation of return pumps, level control of each tanks etc.
CIP system is capable of
generating miscellaneous tabulated and graphical reports related to CIP
traceability, effectiveness, recipe formation, recovery settings and usage of
water and chemical done for conducting a specific CIP.
INTEGRATED CIP CONTROL SYSTEM – THE PROCESS
All CIP operations can be performed from the computer screen and it also
displays the real-time status of complete CIP operations including valve
positions, pumps, level, concentrations, temperature, destinations etc.
By utilizing
high-tech, high-quality instrumentation in CIP, valves, pneumatics and process automation
services. It facilitates all the CIP related requirements to formulate into
Recipes to fulfill all the cleaning requirements.
The operation of CIP
system is very easy and user-friendly only minimal training is required for
existing operators. User has to only select the pre-defined recipe and click on
START button to initiate cleaning operation.
The computer also
records operating data that can be reviewed. For example, if operator wants to
review CIP cycles, the system will display previous records for CIP conducted
like CIP circuit, cycle duration, minimum wash time, temperature,
concentration, destination cleaned etc.
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